EPS Block Molding Machine
EPS block molding machine is used to make the expanded eps beads into a big piece of block. The sizes of block can be different sizes according to your requirement.
After the pre-expander expand the eps material, the expanded beads have to stay in the silo for some time. Then they will be put into the eps block molding machine. There are a lot of air holes on the mould walls, steam can enter the mould through these holes and make the beads soft and expand. Because of the limit of the mould cavity, the expanded beads are connected and fill in the whole mould and sticked together to become a whole piece.
Specification of eps block molding machine:
| Items | SPB2000AC | SPB3000AC | SPB4000AC | SPB6000AC | SPB8000AC |
| Mould Cavity Size | 2040x1020x630mm | 3060x1240x630mm | 4080x1240x630mm | 6080x1240x630mm | 8100x1240x630mm |
| Block Size | 2000x1000x600mm | 3000x1200x600mm | 4000x1200x600mm | 6000x1200x600mm | 8000x1200x600mm |
| Density Range | 5-40kg/m3 | 5-40kg/m3 | 5-40kg/m3 | 5-40kg/m3 | 5-40kg/m3 |
| Capacity | 5kg/m3: ≈ 14pcs/ h | 5kg/m3: ≈ 12 pcs/ h | 5kg/m3: ≈ 12pcs/ h | 5kg/m3: ≈ 12 pcs/ h | 5kg/m3: ≈ 12 pcs/ h |
| 15kg/m3: ≈ 6pcs/ h | 15kg/m3: ≈ 5pcs/ h | 15kg/m3: ≈ 5pcs/ h | 15kg/m3: ≈ 5pcs/ h | 15kg/m3: ≈5pcs/ h | |
| Steam Pressure | 0.6-0.8Mpa | 0.6-0.8Mpa | 0.6-0.8Mpa | 0.6-0.8Mpa | 0.6-0.8Mpa |
| Steam Consumption | 18-25kg/cycle | 25-35kg/cycle | 40-50kg/cycle | 55-65kg/cycle | 79-95kg/cycle |
| Steam Inlet DN | DN80 | DN80 | DN100 | DN150 | DN150 |
| Compressed Air Consumption | 1-1.2m³/cycle | 1.2-1.6m³/cycle | 1.6-2m³/cycle | 2-2.2m³/cycle | 2.2m³/cycle |
| Compressed Air Inlet DN | DN40 | DN40 | DN50 | DN50 | DN80 |
| Drainage Vent | DN100 | DN150 | DN150 | DN150 | DN150 |
| Power Consumption | 12kW | 15kW | 18kW | 21kW | 25kW |
| Dimension(LxWxH) | 3800x2000x2100mm | 5100x2300x2100mm | 6100x2500x3100mm | 8200x2500x3100mm | 11500x2600x3300mm |
| Overall Weight | 3500kg | 5000kg | 6500kg | 9000kg | 12000kg |
| Remarks: 	There are some other machine sizes. Please inform us which size you want to make, then we can customize it. | |||||
◆The block molding machine is equipped with a pressure sensor, replacing the electric contact pressure gauge, with good stability, high accuracy and low failure rate.
◆The block molding machine uses a patented technology to replace the vacuum tank with a simple vacuum system. The board with a density of 20kg / m3 can reach 5 minutes/cycle, which consumes even less power than the air-cooling block molding machine.
◆The material of the inner cavity of the block molding machine is stainless steel plated with Teflon.
◆The block molding machine adopts double-head steam inlet method, which optimizes the air intake pipe and internal steam pipe, and the steam energy consumption is lower.
◆The block molding machine is equipped with a plc control system. Customers can choose to purchase a fully-automatic finished board conveying system and an automatic drying room system.
◆The block molding machine is equipped with high-speed hydraulic pumping station and ejection hydraulic synchronization system.
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